How To Prevent Defects In The 5 Stages Of Manufacturing

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Description

Garment defects are flaws or errors that affect the quality, appearance, and functionality of the final product. Garment defects can occur at different stages of manufacturing, such as cutting, sewing, finishing, and packaging.

The 5 stages of manufacturing defects are:

  • Sewing defects: These are defects that are caused by improper stitching techniques, thread tension, needle damage, or seam slippage. Some examples of sewing defects are open seams, wrong stitch type, skipped stitches, raw edges, broken buttons, and needle holes.
  • Colour defects: These are defects that are caused by inconsistent dyeing, fading, bleeding, or staining of the fabric or the accessories. Some examples of colour defects are colour variation, colour spots, colour migration, and colour mismatch.
  • Sizing defects: These are defects that are caused by inaccurate measurement, grading, or marking of the garment parts. Some examples of sizing defects are incorrect size labels, uneven parts, distorted shapes, and wrong fit.
  • Fabric defects: These are defects that are caused by the inherent quality of the fabric or the damage during handling or processing. Some examples of fabric defects are holes, tears, snags, runs, pilling, and shading.
  • Finishing defects: These are defects that are caused by improper pressing, trimming, or packing of the garment. Some examples of finishing defects are wrinkles, creases, loose threads, missing labels, and mould.

Quality Impact

Garment defects can harm the reputation, sales, and profit of the brand. Therefore, it is important to identify, prevent, and rectify garment defects at each stage of production. Quality control and inspection are essential tools for ensuring the production of defect-free garments.

Our final consumer desires a high-quality product so ensure that your collections are assembled correctly and adhere to a precise timeline.

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